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Explosion-proof Sand-filled LED Control Unit

Highlights and Features

1. DC 52–125V output voltage; constant current output design
2. Efficiency up to 85%
3. Isolated, high power factor architecture
4. Encapsulated design; suitable for use in explosion-proof lighting applications
5. Certified for electrical safety
6. Suitable for Class I luminaires
7. 5-year warranty

Introduction

KFLY’s 15W×2 and 30W×2 series of fixed-output-current LED drivers are suitable for both explosion-proof and general lighting applications. These drivers meet global certification standards and feature comprehensive built-in protection against abnormal operating conditions, ensuring safety even in the event of wiring faults or LED board damage. Designed to Class I luminaire standards for easy installation, the units utilize internal circuitry and components engineered to meet standards for sand-filled (Ex q) explosion-proof equipment, with internal cavities fully encapsulated in silicone. Additionally, their high efficiency meets energy-saving requirements, and optimal EMC performance was a key priority during development. Meticulously designed and rigorously tested, these drivers perform reliably across diverse lighting conditions; their exceptional durability offers customers peace of mind and reduces maintenance costs.

Model Information

Model No. Input Voltage Range Rated Output Voltage Rated Output Current
110100200018 100 ~ 240Vac 52 ~ 125Vdc 0.25A
110100200017 0.5A

Input Ratings / Characteristics

Model No. 110100200018 110100200017
Nominal Input Voltage 100~240 Vac
Input Voltage Range 100~264 Vac
Nominal Input Frequency 50~60 Hz
Input Frequency Range 47~63 Hz
Input Current (typ.) 0.15 typ. 0.3 typ.
Efficiency ¹) @ 230Vac 85% typ.
Inrush Current Peak >50%, Duration 24.5A / 100us 36.4A / 100us
Max. Quantity of Drivers per Circuit Breaker B16 46pcs 23pcs
C16 58pcs 29pcs
Power Factor @ Full Load > 0.95
Total Harmonic Distortion @ Full Load Complies with the IEC 61000-3-2 Class C standard
Leakage Current < 0.7mA @ 230Vac

1) 100% load (typical value), tested after 30-minute warm-up.

Output Ratings / Characteristics

Model No. 110100200018 110100200017
Rated Output Voltage 52.0~125.0Vdc
Output Current Range 0.25A 0.5A
Max. No-load Output Voltage 150Vdc
Max. Output Power 30W 60W
Output Voltage Tolerance ± 3%
Line Regulation ± 1%
Load Regulation ± 3%
Output Ripple 4.5V
Rise Time < 50ms
Start-up Time < 1.0s

Mechanical Specifications

Model No. 110100200018 110100200017
Housing Aluminum alloy
Unit Weight [kg][lb] 0.53
1.17
0.53
1.17
Cooling System Natural convection cooling
Commercial Carton: Qty per Carton 20 pcs
Commercial Carton: Weight per Carton [kg][lb] 11
24.25
11
24.25
Input Terminal Electrode plate screw-termination connection method
Output Terminal Electrode plate screw-termination connection method
Noise (at 30cm distance) Sound Pressure Level (SPL) < 24 dBA

Environmental Specifications

Model No. 110100200018 110100200017
Ambient Temperature Operating -40°C to +55°C
Storage -40°C to +85°C
Max. Case Temperature (Tc) +75°C
Case Temperature (Tc) for Lifetime Test +80°C
Relative Humidity Operating 10 to 90% RH (non-condensing)
Storage 5 to 95% RH (non-condensing)
Environmental Rating IP54; suitable for dry and damp environments
Operating Altitude Up to 5000 meters

Protection Functions

Model No. 110100200018 110100200017
Overvoltage Protection Auto-recovery after fault removal
Overload/Overcurrent Protection Auto-recovery after fault removal
Short-circuit Protection Auto-recovery after fault removal
Overtemperature Protection Auto-recovery after fault removal
Suitable Luminaire Class Class I, insulation class per IEC 60598

Reliability Data

Model No. 110100200018 110100200017
Lifetime 50,000 hours at lifetime-test case temperature
MTTF 850,000 hours @ ambient temperature +45°C (per Telcordia SR-332, total failure rate below 10%)

Safety Standards / Directives

Model No. 110100200018 110100200017
Electrical Safety UL UL 8750, Class P, Type "HL", Class 2 output
CSA CAN/CSA C22.2 No.250.13
CB scheme IEC 61347-1, IEC 61347-2-13, SELV outputIEC 60335-1, IEC 60335-2-89 including Annex BB, IEC 60335-2-24 including Annex CC
CCC GB 17625.1-2012, GB/T 17743-2021;
GB 19510.1-2009, GB 19510.14-2009
RCM AS 61347.2.13:2018AS/NZS 61347.1:2016 including Amendment A1
CE Compliant with directives:Low Voltage Directive 2014/35/EU;EMC Directive 2014/30/EU;RoHS Directive 2011/65/EU + (EU)2015/863;ErP Directive 2009/125/EC implementing measures, EU Regulation (EU)2019/2020
Ex Compliant with regulations:GB/T3836.1-2021 Explosive atmospheres Part 1: Equipment general requirements;GB/T3836.2-2021 Explosive atmospheres Part 2: Equipment protected by flameproof enclosure "d"
Isolation Input Output Enclosure
Input N/A 3000Vac 1800Vac
Output 3000Vac N/A 500Vac
Enclosure 1800Vac 500Vac N/A

EMC

Model No. 110100200018 110100200017
Radiated / Conducted Emission Complies with BS EN / IEC 55015. Complies with FCC Part 15 Class A
Immunity Complies with BS EN / IEC 61547
Electrostatic Discharge (ESD) IEC 61000-4-2 ESD, Criterion A¹) or B²)Air discharge: 8kV; Contact discharge: 4kV
Radiated Immunity (RS) IEC 61000-4-3 RS, Criterion A¹) 80MHz-1GHz, 3V/m,1kHz sine wave / 80% AM modulation
Electrical Fast Transient / Burst (EFT/Burst) IEC 61000-4-4 1kV, Criterion A¹) or B²)
Surge IEC 61000-4-5 ANSI C62. 41 Criterion A¹) or B²)Common-mode: 4kV; Differential-mode: 2kV1.2/50μs, 8/20μs composite wave, source impedance 2Ω (L-N),12Ω (L-PE & N-PE)Meets Category A1, with 2.5kV/100kHz ring wave, Criterion A¹)
Conducted Disturbance Immunity (CS) IEC 61000-4-6 150kHz-80MHz, 3Vrms, Criterion A¹)
Power Frequency Magnetic Field Immunity (PFMF) IEC 61000-4-8 3A/m, Criterion A¹)
Voltage Dips / Interruptions (Dips) IEC  61000-4-11 Criterion A¹) or B²); 100% dip; 0.5 cycle; self-recovery;30% dip; 10 cycles; self-recovery
Harmonic Current Emission IEC 61000-3-2 Class C (230Vac @ 100% load)
Voltage Fluctuation and Flicker IEC 61000-3-3 Pst ≤ 1.0; dmax ≤ 4%; Plt ≤ 0.65; dc ≤ 3.3%; Tmax ≤ 500ms

 

1. Criterion A: Normal operation within specification limits.
2. Criterion B: Temporary degradation or loss of function, self‑recovery permitted.

Dimension Drawing

umngnlde1790230737

Dimensions (L × W × H)

110100200018 260 x 46 x 33mm   ( 10.24 × 1.81 × 1.30 inch )
110100200017 260 x 46 x 33mm   ( 10.24 × 1.81 × 1.30 inch )

Efficiency vs. Output Power Curve

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Power Factor vs. Output Power Curve

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Total Harmonic Distortion (THD) vs. Output Power Curve

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KFLY Electronic Tech. (Shanghai) Co., Ltd.

ABOUT US

KFLY Electronic Tech.
(Shanghai) Co., Ltd.

Founded in 2001, KFLY Electronic Tech. (Shanghai) Co., Ltd. is a foreign-invested high-tech enterprise and a Specialized, Refined, Differential and Innovative enterprise. We specialize in the R&D, production and sales of power electronic products, focusing on industrial special power supplies, intelligent control and special lighting sectors, and provide reliable hardware, software products and customized solutions for global customers.

The company’s three core product categories are LED explosion-proof power supplies, intelligent industrial control boards and special lighting products. Widely applied in explosion-proof industrial scenarios, cold chain equipment, water purification and disinfection, industrial automation, laboratory equipment and many other industries, we can offer customized product development services according to customer requirements.

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